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mayhem metalworks steering rack upgrade and changing a steering rack on a Alpha

silvrzuki77

Well-Known Member
Messages
556
Location
Vegas
Hey guys, I recieved my new upgrade kit for my steering rack. I also never really saw a how to on changing a rack soo going to try my best.
Well here is my upgrade kit from Mayhem metal works

I do a lot of backcountry travel soo a snapped rack would be no good for me
Soo with the alpha things to consider different motor mounts not as easy to pull the rack as the I5.
step 1 remove tires

Step 2 tie off steering wheel

step 3 remove all skid plates and front UCP

step 4 unbolt steering column bolt and slid it off the rack

Step 5 unhook the powersteering bolt and wiggle the connection off.

step 6 loosen the tierod nut from the tierod. Helps to hit the knucle near the tierod with a hammer will giving slight upward pressure on the tierod

Step 7 remove the passenger side clamp and then remove both driver side bolts. (sorry no pics)
I ran into trouble trying to pull the rack out not having clearence around the motor mount on the driver side. I believe this is due to the V8 mounts. Unhook the vertical bolt and 4 driver side differential bolts and turn the nount 90 degrees.

Now I was able to remove the entire rack including the tierods by wiggling and rotating it 180 degrees while moving it to the passenger side.
Step 8 installing the new bushings. My rack had little ears that need to be removed on the old bushings cut them off.

take the supplied tool and your 5" or great C clamp and press the old bushing out. Super easy!
Take both bushing and you need to cut and burn off the the old rubber to reuse the inner metal sleeve. I didnt cut anything off just threw it on the firepit and drank a beer.


10 or 15 min it burned almost everything off ( dont breathe the black smoke lol)
little sandpaper all clean!

the kit comes with 4 new driver side bushings install the small lip bushing on the frame side of the stock bushing

slipped on
take the tool and press both bushings back into the rack

All installed
installing is just the reverse except the new clamp has 4 mounting bolts versus the old 2 bolts.

(sorry not a ton of room to take pics of it)
the only thing that through me for a loop was removing the rack by disconnecting the driver side diff bracket.
Steering is great nice and firm. Did throw off my steering whell 1/8th of turn but drivers straight and returns to center perfectly. Just need to get the steering wheel back to center. All in all a great kit super simple and about a 3 beer installl!:giggle:
 

silvrzuki77

Well-Known Member
Messages
556
Location
Vegas
Besides 06h3 prototype kit that was installed, I had the almost production version checking for clearence since I dont have a lift kit. All in all super simpler and bulletproof mod, guess the SAS is going on the back burner for awhile. I believe Am4x4 is going to start producing a bunch of kits very soon for those interested.
 
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am4x4

Active Member
Messages
40
Location
simi valley, ca
Thanks for the "How to". Any idea of the price point?

I am the one who is making these but I am not a vendor on this site so I probably should not discuss pricing in an open forum. If you send me a PM I would be happy to put you on my list and give you some pricing info.

The first prototype went on 06H3's rig which has a rancho lift kit, I wanted to get one of these test fit on a stock truck to make sure there were no clearance issues and that was done today so I now have the green light for production. I will get the ball rolling this week and I hope to have these available in the next 2-3 weeks.
 

backcountryislife

Well-Known Member
Messages
858
Location
Dumont, CO
I tried to help you :)

Yeah... at that point with what I had been through I just wanted it to be over. For what I do, I'm really happy I made the choice I made, but I'm stoked to see some solutions so that the other guys aren't fighting the same battles I had to.
 

am4x4

Active Member
Messages
40
Location
simi valley, ca
Yeah... at that point with what I had been through I just wanted it to be over. For what I do, I'm really happy I made the choice I made, but I'm stoked to see some solutions so that the other guys aren't fighting the same battles I had to.

I hear you, truthfully, with the kind of terrain you are running you would probably have just moved your failure point somewhere else. From the pics I have seen the IFS would have always been a limiting factor for you, both in durability and fun.
 

backcountryislife

Well-Known Member
Messages
858
Location
Dumont, CO
I hear you, truthfully, with the kind of terrain you are running you would probably have just moved your failure point somewhere else. From the pics I have seen the IFS would have always been a limiting factor for you, both in durability and fun.

Yeah, once the F diff went as well, it soured me a bit more. I think the main difference is that the IFS guys can do 99% of what SA guys can, it's just that the level of risk of breakage increases with wear more on the ifs than SA. The rack clamp being solid on both sides eliminates a big portion of the issues from an intelligently wheeled H3 IMO though, even if you're pushing.

Take away that risk, which happened at such odd times, and you're a lot more secure in the fact that you'll have a good day. My biggest issue was that it happened in such odd places. It was never hitting a feature, it was just a rock rotating under the tire, or backing up into a rock I didn't see & having it jerk the tire... odd crap like that.
 
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